Fit testing:

How do you know it is working?

 

 
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Individual fit testing is becoming more and more important — and often required — in many countries. Some companies decide to hire contract personnel to perform the testing, while other purchase the testing equipment and set up their own permanent testing station.

But how do you know that the results are correct? And how do you interpret problem results? Fit testing is not as straightforward as you might think, and there are many variables that might influence the test results — some of which have nothing to do with whether the respirator itself actually leaks.

Here is a brief run-down of some factors that can affect your test results:

 
  Things to consider...

Qualitative v. Quantitative

qualitative v. quantitative

Qualitative testing relies on the test subject's ability to smell or taste a contaminant if it leaks into the respirator. It is therefore a subjective test: the test person might have a cold or have a good or poor sense of smell or taste. It is therefore not considered to be very reliable.

Quantitative testing entails using a machine that analyses the air and compares the ambient atmosphere with the atmosphere inside the face piece, thus detecting any leakage by counting contaminant molecules inside the mask.

 

   

Calibrated quantitative test equipment

PortaCount

One common quantitative test machine is known as a PortaCount. The equipment needs to be properly maintained and carefully calibrated according to the manufacturer's instructions. All hoses, tubes and connectors must be thoroughly inspected before each test.

 

   

Properly trained personnel

Read

The person doing the testing must be familiar with the test equipment and trained in the proper use of it.

 

   

Suitable respirator type

SR100

Only tight-fitting face-seal respirators are suitable for standard PortaCount individual fit testing. So-called 'filtering face pieces' are not suitable without extra modules or attachments to the sampling equipment.

 

   

Suitable respirator size

size

Make sure that the respirator size is appropriate for the test person. If the face piece is too big or too small, it will produce negative results.

 

   

Correct filter used

P3

Use only the filter type recommended in the fit tester instructions. Usually this is high-efficiency particle filters (P3/P100). Other types of filters, such as N95, may be used through special attachments in certain fit testing equipment models.

 

   

Use the correct connector/adapter for the respirator model

Fit test adapter

Use only the manufacturer's genuine fit test adapter, specially made for quantitative individual fit testing of the particular respirator model. Improvised, modified, home-made or otherwise 'tweaked' connectors are unsuitable.
   

Pre-test inspection

Check

The respirator and all its parts must be thoroughly inspected before the test. Several factors can adversely influence the test results, including:

Straps Valves & valve seats Cracks Dirty rims
head strap valves crack chincup
Head straps, bands and harnesses may lose their elasticity over time. They should be taut, elastic and clean. If not, replace before the fit test. Check both inhalation and exhalation valves for cracks, tears and dirt. Also make sure that the valve seats are clean and smooth to provide perfect seal. Check the mask body for cracks or other obvious damage. Dirt on the rim of the face piece may be detrimental to facial seal.

 

   

Fit the face piece correctly

Fitting

Know how to fit the respirator for optimal facial seal. Both the testing personnel and the test object should be thoroughly familiar with the respirator and how to put it on.
   

Facial features of the test person

beard

The biggest problem by far in individual fit testing is facial hair. If any hair growth is allowed to interefere with the facial seal, the test will be null and void. This applies to head hair, sideburns, goatees, beards, stubble and even 'five o'clock shadow'.

Other problems may be caused by a variety of facial features, such as:

  • acne and other skin conditions
  • folds, creases, warts, furrows, wrinkles and other uneven facial features
  • missing teeth, dentures, etc.
  • unusual facial features, such as large/small/flat/sharp noses and others

 

   

Starting test too soon

watch

 

After fitting the respirator to the test person, wait a while. The mask will have ambient air inside it, and breathing normally a minute or two with the mask fitted will empty it of contaminants.

 

   

Smokers

Cigarette

If the test person is a smoker, leave at least 30 minutes without smoking before performing the test.
   
  Still have questions?
   

S.E.A. has been conducting individual fit testing for many years. This is commonly a complimentary service without charge.*

If you would like to discuss fit testing, if you have any queries, or if you would like to have fit testing done, feel free to consult one of our experts:

*) Conditions may apply

QLD: Trevor Heffernan — (0410) 550 123 — trevor@sea.com.au

NSW, New Zealand: Michael Serret — (0411) 470 083 — mick@sea.com.au

VIC, TAS: Stuart Oppawsky — (0410) 606 505 — stuart@sea.com.au

WA, SA, NT: Straff Graso — (0438) 775 531 — straff@sea.com.au



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